Reduced pressure delivery system having a manually-activated pump for providing treatment to low-severity wounds

ABSTRACT

A manually-activated reduced pressure treatment system includes a substantially rigid housing, and an end cap slidingly received by the housing. An inner chamber is disposed between the end cap and housing, and a volume of the inner chamber is variable in amount depending on the position of the end cap within the housing. The end cap is slidingly movable between an uncompressed position at which the volume of the inner chamber is at a maximum value and a compressed position at which the volume of the inner chamber is at a minimum value. A position indicating member is associated with the end cap and housing to indicate the position of the end cap relative to the housing at predetermined positions between the uncompressed position and the compressed position.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.13/205,807, filed Aug. 9, 2011, which is a divisional of U.S. patentapplication Ser. No. 11/974,534, filed Oct. 15, 2007, now U.S. Pat. No.8,007,257 which claims the benefit of U.S. Provisional Application No.60/851,494, filed Oct. 13, 2006, both of which are hereby incorporatedby reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to reduced pressure treatmentsystems and in particular to a reduced pressure treatment system havinga manually-activated pump for providing treatment to low-severitywounds.

2. Description of Related Art

Clinical studies and practice have shown that providing a reducedpressure in proximity to a tissue site augments and accelerates thegrowth of new tissue at the tissue site. The applications of thisphenomenon are numerous, but one particular application of reducedpressure has involved treating wounds. This treatment (frequentlyreferred to in the medical community as “negative pressure woundtherapy,” “reduced pressure therapy,” or “vacuum therapy”) provides anumber of benefits, including migration of epithelial and subcutaneoustissues, improved blood flow, and micro-deformation of tissue at thewound site. Together these benefits result in increased development ofgranulation tissue and faster healing times.

While reduced pressure treatment is usually provided in a hospital ormonitored-care setting, a great number of situations exist where it maybe advantageous to provide reduced pressure therapy to ambulatory andother patients outside of these traditional settings. A conventionalreduced pressure system includes an electrically-powered reducedpressure pump that requires a patient to remain relatively still duringtreatment. A need exists for a portable pump that is small in size andis capable of being manually-activated, and reactivated if necessary, bya patient receiving treatment.

SUMMARY

The problems presented in providing reduced pressure treatment toambulatory patients and low-severity wounds are solved by the systemsand methods of the present invention. A manually-activated reducedpressure treatment system is provided in accordance with an embodimentof the present invention. The system includes a substantially rigidhousing, and an end cap slidingly received by the housing. An innerchamber is disposed between the end cap and housing, and a volume of theinner chamber is variable in amount depending on the position of the endcap within the housing. The end cap is slidingly movable between anuncompressed position at which the volume of the inner chamber is at amaximum value and a compressed position at which the volume of the innerchamber is at a minimum value. A position indicating member isassociated with the end cap and housing to indicate the position of theend cap relative to the housing at predetermined positions between theuncompressed position and the compressed position.

In accordance with another embodiment of the present invention, amanually-activated reduced pressure system is provided and includes areduced pressure manifold configured to be placed adjacent a tissuesite. A manually-compressible pump in fluid communication with thereduced pressure manifold delivers a reduced pressure to the tissuesite. The manually-compressible pump includes a flexible andcompressible side wall and first and second end caps connected atopposite ends of the side wall. An inner chamber is defined by the sidewall and the end caps, and the inner chamber includes a volume thatvaries from a maximum value when the side wall is in an uncompressedposition to a minimum value when the side wall is in a compressedposition. A connection port is disposed in one of the first and secondend caps to allow fluid communication between the inner chamber and thereduced pressure manifold. A one-way valve is disposed in one of thefirst end cap, the second end cap, and the side wall to allow fluidexpulsion from the inner chamber. A hydrophobic filter in communicationwith the one-way valve prevents liquids from exiting the inner chamberthrough the one-way valve, and an odor filter in communication with theone-way valve eliminates odors associated with gases expelled throughthe one-way valve.

In still another embodiment of the present invention, a method ofactivating a reduced pressure treatment pump is provided. The methodincludes manually compressing a flexible diaphragm to reduce a volume ofa chamber fluidly connected to a tissue site. The method furtherincludes audibly, visually, or tactilely indicating the positioning ofthe flexible diaphragm at a position between an uncompressed positionand a compressed position. An estimated reduced pressure provided by thecompressed flexible diaphragm is determined based on the indicatedposition, and the reduced pressure is delivered to the tissue site.

In yet another embodiment of the present invention, a low-profilereduced pressure treatment system includes a reduced pressure source anda reduced pressure manifold configured to be placed adjacent a tissuesite. A substantially flat reduced pressure delivery tube is fluidlyconnected between the reduced pressure source and the reduced pressuremanifold. The tube includes a substantially rectangular cross-sectionand a plurality of corrugations within the tube to prevent collapse ofthe tube during delivery of reduced pressure.

Other objects, features, and advantages of the present invention willbecome apparent with reference to the drawings and detailed descriptionthat follow.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a cross-sectional front view of a reduced pressuretreatment system having a manually-compressible pump according to anembodiment of the present invention, the manually compressible pumpbeing fluidly connected by a reduced pressure delivery tube to a reducedpressure manifold;

FIG. 2 depicts a cross-sectional front view of a reduced pressuretreatment system having a manually-compressible pump according to anembodiment of the present invention, the manually compressible pumpbeing fluidly connected to a reduced pressure manifold;

FIG. 3 illustrates an exploded perspective view of amanually-compressible pump according to an embodiment of the presentinvention;

FIG. 4 depicts a perspective view of a manually-compressible pumpaccording to an embodiment of the present invention;

FIG. 5 illustrates a cross-sectional perspective view of the pump ofFIG. 4;

FIG. 6 depicts a perspective view of a position indicating memberdisposed on the manually-compressible pump of FIG. 4, the positionindicating member having a plurality of teeth and a pawl;

FIG. 7 illustrates a front view of the position indicating member ofFIG. 6;

FIG. 8 depicts a graph of test results measuring the pressure decay overtime of various manually-compressed bellows pumps having flexible wallsof different hardness values;

FIG. 9 illustrates a reduced pressure dressing having an adhesive film,a hydrogel, and a tube connector according to an embodiment of thepresent invention;

FIG. 10 depicts a top view of the reduced pressure dressing of FIG. 9fluidly connected to a low-profile reduced pressure delivery tube;

FIG. 11 illustrates a side view of the reduced pressure dressing andreduced pressure delivery tube of FIG. 10; and

FIG. 12 depicts a cross-sectional view of the reduced pressure deliverytube of FIG. 10.

DETAILED DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS

In the following detailed description of the illustrative embodiments,reference is made to the accompanying drawings that form a part hereof,and in which is shown by way of illustration specific preferredembodiments in which the invention may be practiced. These embodimentsare described in sufficient detail to enable those skilled in the art topractice the invention, and it is understood that other embodiments maybe utilized and that logical structural, mechanical, electrical, andchemical changes may be made without departing from the spirit or scopeof the invention. To avoid detail not necessary to enable those skilledin the art to practice the invention, the description may omit certaininformation known to those skilled in the art. The following detaileddescription is, therefore, not to be taken in a limiting sense, and thescope of the illustrative embodiments are defined only by the appendedclaims.

Referring to FIGS. 1 and 3, a reduced pressure delivery system 11according to an embodiment of the present invention is provided foradministering a reduced pressure tissue treatment to a tissue site 13 ofa patient. The reduced pressure delivery system includes a bellows pump15 fluidly connected to a reduced pressure delivery tube 19, which is inturn fluidly connected to a low-profile wound dressing 25 (an integratedsystem that omits the reduced pressure delivery tube is illustrated inFIG. 2). The bellows pump 15 delivers a reduced pressure to the tissuesite 13 through the reduced pressure delivery tube 19 and the dressing25. The reduced pressure is maintained at the tissue site, whichpromotes micro-deformation of tissue at the tissue site and promotesgrowth of new tissue.

The bellows pump is preferably a cylindrically-shaped, manually operatedpump that includes a corrugated side wall, or diaphragm 31. Thecorrugated side wall includes a plurality of ridges 35 and grooves 37that facilitate compression of the bellows pump along its longitudinalaxis. The bellows pump further includes a first end wall 39 and a secondend 41 wall integrally connected at opposite ends of the corrugated sidewall. Alternatively, the bellows pump may include first and second endcaps, or valve caps 43 that are sealingly connected at opposite ends ofthe corrugated side wall (see FIG. 3). Together, the corrugated sidewall and the opposing first and second end walls form a flexiblebladder, the boundaries of which define an inner chamber 51. The volumeof the inner chamber 51 is variable. In an uncompressed position, thecorrugated wall of the bellows pump is in its naturally extended state(i.e. the corrugations are still present) and the volume of the innerchamber is at a maximum value. In a compressed position, the bellowspump has been subjected to a compressive force, thereby causing thevolume of the inner chamber to decrease and the linear density of thecorrugations to increase. When the corrugated wall is compressed, abiasing force is exerted by the corrugations to attempt to return thecorrugated wall to the uncompressed position. Instead of corrugations,an independent biasing member, such as a spring, or the elasticity of anon-corrugated side wall, may be used to bias the side wall toward theuncompressed position.

A connection port 53 is preferably disposed on one of the end walls ofthe bellows pump to allow fluid connection of the inner chamber with thereduced pressure delivery tube. An umbrella valve 55 and a duck billvalve 57 are operably connected to the connection port to selectivelyadmit or expel fluids from the inner chamber. The duck bill valveprovides one-way fluid communication from the reduced pressure deliverytube to the inner chamber. The umbrella valve provides one-way fluidcommunication from the inner chamber to the ambient atmospheresurrounding the bellows pump. A similar umbrella valve is disposedwithin the end wall opposite the end wall containing the connectionport.

Referring more specifically to FIG. 3, a hydrophobic filter 61 and anodor filter 63 (e.g. charcoal filter) are positioned near the umbrellavalves. The hydrophobic filter prevents any liquids within the innerchamber from being expelled through the umbrella valve. The odor filtereliminates odors associated within any gases that are expelled from theinner chamber through the umbrella valves.

The plurality of valves associated with the bellows pump selectivelyallows fluid exchange with the inner chamber. When the bellows pump isinitially primed to the compressed position (caused by exerting a manualcompressive force on the end walls), the gaseous fluids within the innerchamber are expelled through one or both of the umbrella valves. Thegaseous fluids pass through the odor filter prior to exiting the innerchamber. With the bellows in the compressed position, the corrugatedwall, which has been elastically deformed, attempts to resume itsuncompressed state. As the corrugated wall moves back toward itsuncompressed state, the volume of the inner chamber increases, whichresults in a decrease in pressure within the inner chamber (the innerchamber acts as a closed system P1*V1=P2*V2). The differential pressurebetween the inner chamber and the ambient atmosphere (i.e. pressure atthe tissue site) results in gaseous and liquid fluids from the reducedpressure delivery tube and the wound dressing being drawn into the innerchamber. This then results in a reduced pressure at the tissue site.With a properly sealed wound dressing, this reduced pressure can bemaintained at the tissue site. The fluids drawn from the tissue siteenter the inner chamber through the duck bill valve. The duck bill valveprevents these fluids from exiting the inner chamber.

One goal of the bellows device is to deliver and maintain a reducedpressure at the tissue site until the inner chamber becomes completelyfilled with liquid wound exudate. In some instances, the bellows pumpmay reach the uncompressed position (following initial priming) withoutthe inner chamber being fully filled with wound exudate and otherliquids. In this case, the bellows pump may be re-primed by againexerting a compressive force on the end walls of the bellows pump. Asthe volume of the inner chamber again decreases, gaseous fluids withinthe inner chamber are expelled through the umbrella valves. Thehydrophobic filters prevent liquids within the inner chamber from beingexpelled. Because the bellows pump includes more than one umbrellavalve, the pump can be re-primed regardless of its orientation.

The bellows pump may include an absorbent foam disposed within the innerchamber to capture wound exudate and other fluids that are removed fromthe tissue site. Additionally, a one-way membrane may be provided withinthe bellows pump to prevent any fluids from backflowing out of the innerchamber.

Referring to FIGS. 4 and 5, in one embodiment of the present invention,the bellows pump may include a rigid housing 71 that contains thecorrugated wall. An end cap 73 may be slidingly carried by the housingand positioned over the corrugated wall such that the corrugated wall iscompressed by pressing on the end cap. A position indicating memberhaving a detent 75 and tab 77 may be operably associated with thehousing and end cap to provide an audible and tactile “click” when thecorrugated wall reaches the compressed position. Alternatively, andreferring to FIGS. 6-8, a plurality of teeth or detents and a pawl maybe operably associated with the housing and end cap to generate aratcheting sound as the bellows pump is primed. Each individual “click”may be representative of a defined differential pressure that thebellows pump is capable of providing at that instant in time. Theaudible indicators may also be accompanied by a visual indicator 79 toconvey to a user how much differential pressure will be provided.

Referring to FIG. 8, testing was performed to measure pressure decayassociated with bellows pumps having corrugated walls made frommaterials of different hardness values. While the results indicate thata material having Shore 65 A experienced less decay, this is in part dueto an improved seal at the wound dressing. The Shore 65 A material wasfound to be capable of providing between 125 and 150 mm Hg ofdifferential pressure. These levels of pressure are capable of beingmaintained for at least six hours. For higher pressures, hardermaterials (such as the Shore 85A material) may be used. It is possiblefor pressures of 250 mm Hg, and possibly even above 400 mm Hg to begenerated using this type of pump design.

It should be noted that while a bellows pump is described, any manuallyoperated pump, including without limitation a diaphragm pump or a pistonpump may be substituted for the bellows pump. In some situations, it maybe desired to prime (or set) the pump using electrical power, but inmost cases, the pump will be capable of manual operation by the userwithout electrical power.

Referring again to FIG. 1, the low-profile wound dressing includes atube connector 81, a hydrogel ring 83, and a film 85. The tube connectoris positioned above a reduced pressure manifold such that an aperture ofthe tube connector is in fluid communication with the manifold. Thehydrogel ring is disposed between the tube connector and a tissuesurface 89 of the patient adjacent the tissue site. The film, preferablymade of polyurethane, is adhesively applied to the tube connector andthe tissue surface of the patient to secure the dressing against thepatient and provide a seal between the dressing and the patient. Thesealing characteristics of the dressing are further enhanced by thehydrogel ring, which not only seals against the tissue surface of thepatient, but also prevents the tissue surface from becoming damagedduring use of the dressing.

The manifold is preferably a highly reticulated, open-cell foam. Themanifold allows distribution of the reduced pressure provided by thebellows pump. It should be noted that any material capable ofdistributing reduced pressure could be used in place of the open-cellfoam.

Referring to FIG. 9, an integrated wound dressing 111 may also be usedwith the reduced pressure delivery system. The integrated wound dressingincludes a large island of a hydrogel 113 disposed on a film 115. Thefilm preferably includes an adhesive 117 to serve as a backup seal tothe hydrogel. An aperture 121 is disposed in the film and an aperture123 is disposed in the hydrogel to allow through connection of aconformable tube connector 125.

Referring to FIGS. 10-12, in another embodiment of the wound dressing,an ultra-low-profile reduced pressure delivery tube 135 is directlyconnected to the dressing. The tube is fairly flat and rectangular incross section, which significantly reduces the thickness of the overalldressing when connected to the tube. Preferably, corrugations 137 areprovided within the tube (see FIG. 12) to resist collapse of the tubeunder pressure. The tube and corrugations may be extruded together in asingle manufacturing process, or may be assembled following separatemanufacturing processes. A plurality of flow channels 139 are definedbetween the corrugations. The tube is preferably connected to the filmby pouring a hydrogel over the film and tube and causing it to gel.

It should be apparent from the foregoing that an invention havingsignificant advantages has been provided. While the invention is shownin only a few of its forms, it is not just limited but is susceptible tovarious changes and modifications without departing from the spiritthereof.

What is claimed is:
 1. A manually-compressible pump for reduced pressuretreatment, comprising: a compressible side wall; first and second endcaps connected at opposite ends of the side wall to form an innerchamber defined by the side wall and the end caps, the inner chamberhaving a volume that varies from a maximum value when the side wall isin an uncompressed position to a minimum value when the side wall is ina compressed position; a connection port disposed in one of the firstand second end caps to allow fluid communication with the inner chamber;a one-way valve disposed in one of the first end cap, the second endcap, and the side wall to allow fluid expulsion from the inner chamber;and a hydrophobic filter in communication with the one-way valve toprevent liquid from exiting the inner chamber through the one-way valve.2. The pump of claim 1, further comprising an odor filter incommunication with the one-way valve to eliminate odors associated withfluid expelled through the one-way valve.
 3. The pump of claim 1,wherein the side wall comprises a plurality of corrugations configuredto bias the side wall toward the uncompressed position.
 4. The pump ofclaim 1, wherein the side wall includes a plurality of ridges andgrooves configured to bias the side wall toward the uncompressedposition.
 5. The pump of claim 1, further comprising a spring configuredto bias the side wall toward the uncompressed position.
 6. The pump ofclaim 1, wherein the one-way valve is disposed in the first end cap. 7.The pump of claim 6, further comprising a second one-way valve disposedin the second end cap.
 8. The pump of claim 1, further comprising anabsorbent foam disposed within the inner chamber.
 9. The pump of claim1, further comprising: a housing that contains the side wall; and aposition indicating member associated with the housing and at least oneof the end caps to indicate a position of the side wall at predeterminedpositions between the uncompressed position and the compressed position.10. The pump of claim 9, wherein the position indicating membercomprises a plurality of teeth and a pawl configured to mate with oneanother to indicate the position of the side wall at predeterminedpositions between the uncompressed position and the compressed position.11. The pump of claim 9, wherein the position indicating member providesan audible indication of the end cap being moved from the uncompressedposition toward the compressed position.
 12. A low-profile reducedpressure treatment system comprising: a reduced pressure manifoldconfigured to be placed adjacent to a tissue site; and a delivery tubefluidly connected to the reduced pressure manifold, the delivery tubehaving a substantially rectangular cross-section and a plurality ofcorrugations within the delivery tube to prevent collapse of thedelivery tube during delivery of reduced pressure.
 13. The system ofclaim 12, further comprising a reduced pressure source configured to becoupled to the delivery tube.
 14. The system of claim 13, wherein thereduced pressure source is a manually-compressible pump comprising: aside wall; first and second end caps connected at opposite ends of theside wall to form an inner chamber having a volume that varies from amaximum value in an uncompressed position to a minimum value in acompressed position; a connection port disposed in one of the first andsecond end caps to allow fluid communication between the inner chamberand the delivery tube; a one-way valve disposed in one of the first endcap, the second end cap, and the side wall to allow fluid expulsion fromthe inner chamber; and a hydrophobic filter in communication with theone-way valve to prevent liquid from exiting the inner chamber throughthe one-way valve.
 15. The system according to claim 12, furthercomprising: a film for sealing the reduced pressure manifold adjacent tothe tissue site, the film having a first aperture for allowing fluidcommunication with the tissue site; and a tube connector positioned overthe first aperture, the tube connector having a second apertureconfigured to receive the delivery tube.
 16. The system according toclaim 12, wherein the reduced pressure manifold is a reticulated,open-cell foam.
 17. The system according to claim 12, wherein theplurality of corrugations form a plurality of channels.
 18. A pump forreduced pressure therapy, the pump comprising: a bellows defining aninner chamber having a variable volume; a connection port configuredallow fluid communication between the inner chamber and a delivery tube;a one-way valve configured to allow fluid expulsion from the innerchamber; and a hydrophobic filter in communication with the one-wayvalve to prevent liquid from exiting the inner chamber through theone-way valve.
 19. The pump of claim 18, wherein the bellows comprises acorrugated side wall.
 20. The pump of claim 18, further comprising asecond one-way valve configured for fluid communication from thedelivery tube to the inner chamber.
 21. The pump of claim 18, furthercomprising a second one-way valve configured to allow fluid expulsionfrom the inner chamber.
 22. The pump of claim 18, further comprising: ahousing containing the bellows; and a position indicating memberassociated with the housing to indicate predetermined positions of thebellows.
 23. The pump of claim 18, further comprising: a housingcontaining the bellows; an end cap slidingly carried by the housing andpositioned over the bellows; a position indicating member operablyassociated with the housing and the end cap to indicate the position ofthe end cap relative to the housing at predetermined positions betweenan uncompressed position and a compressed position.
 24. The pump ofclaim 23, wherein the position indicating member comprises a pluralityof teeth and a pawl configured to mate with the plurality of teeth. 25.The pump of claim 18, wherein the bellows comprises: a corrugated sidewall; and a first end wall and a second end wall connected at oppositeends of the corrugated side wall.
 26. The pump of claim 25, wherein: theconnection port is disposed in the first end wall; and the one-way valveis disposed in the second end wall.
 27. The pump of claim 26, furthercomprising: a second one-way valve disposed in the first end wallconfigured to allow fluid expulsion from the inner chamber; a thirdone-way valve configured for fluid communication from the delivery tubeto the inner chamber; a housing containing the bellows; an end capslidingly carried by the housing and positioned over the second endwall; and a plurality of teeth and a pawl operably associated with thehousing and the end cap to indicate the position of the end cap relativeto the housing at predetermined positions between an uncompressedposition and a compressed position.
 28. A method of activating a reducedpressure treatment pump, the method comprising: compressing a flexiblediaphragm to reduce a volume of a chamber fluidly connected to a tissuesite; indicating the position of the flexible diaphragm at a positionbetween an uncompressed position and a compressed position; determiningan estimated reduced pressure provided by the compressed flexiblediaphragm based on the indicated position; and delivering reducedpressure to the tissue site.
 29. The method of claim 28, furthercomprising recompressing the flexible diaphragm following the expansionof the flexible diaphragm.
 30. The method of claim 28, furthercomprising collecting fluid from the tissue site.
 31. The method ofclaim 30, further comprising recompressing the flexible diaphragmfollowing partial filling of the chamber with fluid drawn from thetissue site.